4 December 2025

GreenAir News

Reporting on aviation and the environment

News Roundup October/November 2025

NOVEMBER NEWS EXTRA

November 2025

The UK Department for Transport has published statistics for the first 10 months on aviation fuel supplied to the UK under the SAF Mandate, which came into effect as of 1 January 2025. Data includes the amount of UK aviation fuel from low carbon and fossil fuel, and the number of SAF Certificates which have been issued to fuel that meets sustainability requirements. According to CFP Energy, the data shows that SAF accounted for only 1.6% of UK jet fuel in the period, with the Mandate starting at 2% of total UK jet fuel demand in 2025, increasing linearly to 10% in 2030 and then to 22% in 2040. It adds that almost all certified SAF so far comes from HEFA fuels based on used cooking oil (UCO) from Asia, and only a single certificate trade has been recorded to date. “Certification delays and a heavy reliance on UCO from Asia underline how fragile early progress remains. With the HEFA cap coming into force in 2027, supply diversity and scalable production will be critical if the UK is to meet its long-term blending targets,” commented Axel Vanmeulder, Renewable Fuels Expert at CFP Energy.

SITA, Amadeus and the Arab Air Carriers’ Organization (AACO) have come together to explore how data and technology can bring greater accuracy and transparency to aviation’s sustainability efforts. The initiative “represents a concrete step towards helping airlines and passengers make informed decisions based on the environmental impact of air travel, and building the trust needed to support meaningful climate action,” said the partners. The collaboration pairs SITA Eco Mission, which draws on real aircraft performance and operational data to deliver accurate emissions and fuel-burn calculations, with Amadeus Travel Suite, which aggregates carbon emissions calculations from multiple recognised sources and standards.

Global engineering firm Alfanar Group has confirmed plans to move its Lighthouse Green Fuels SAF facility in Teesside, UK, to a neighbouring, larger site, which the company says offers closer access to key infrastructure, space for expanded on-site processing, and future growth. Due to come online in 2030, Alfanar claims the £2 billion ($2.6bn) project is one of the largest of its kind in the world. It will convert 1.5 million tonnes of sustainably sourced biomass feedstocks – including forestry, sawmill and agricultural residues – into more than 180 million litres of second-generation SAF annually. The facility will be close to carbon capture and storage infrastructure, providing the opportunity for integration into the network when online. Alfanar said this would enable SAF to be produced with a 200% lifecycle emissions reduction compared to conventional jet fuel and enough to meet 11% of the UK’s 2030 SAF mandate.

Texas-headquartered SAF producer XCF Global has appointed Chris Cooper as CEO, succeeding Mihir Dange. Cooper was formerly President of Neste U.S. (North America), where he led strategy, operations and stakeholder engagement, and previous to that was Head of Renewables Trading at energy and commodities trading company BGN. A professional pilot, he has also held senior leadership roles at Phillips 66 and Chevron.

NXTClean Fuels has chosen Topsoe as the technology licensor for its new SAF and renewable diesel facility at Port Westward, Oregon, which the company claims is the largest greenfield SAF and renewable diesel project in the US. NXTClean Fuels will utilise Topsoe’s HydroFlex, SynCOR and H2bridge technologies and catalysts to produce up to 50,000 barrels per day (750 million gallons per year) of SAF and renewable diesel. Taken together, Topsoe says the technologies will significantly reduce the carbon intensity of the fuels produced. The project has secured State of Oregon permits and is advancing through federal permitting. Subject to final investment decision, the facility is expected to be operational by 2029.

OXCCU, an Oxford University spin-out startup converting waste carbon and hydrogen into sustainable aviation fuel, has become the first SAF company to receive funding through the UK government’s Aerospace Technology Institute (ATI) Non-CO2 Programme. The £1.8 million ($2.3m) grant will be used to investigate the non-CO2 effects of its OXFUEL synthetic crude, with the project running from July 2025 to June 2027. The focus will include soot particles, which can cause cloud formation at altitude and therefore impact global warming, though the amount of warming (or cooling) these particles cause is subject to ongoing research.

The EU-funded ECO2Fuel project and its partner RWE Power claim to have made a major breakthrough by successfully demonstrating a closed carbon loop system that integrates synthetic e-fuel generation, CO2 capture and recycling, and heat reuse, which shows that carbon can be reused rather than emitted. “The carbon capture technology developed by ECO2Fuel converts CO2 to sustainable synthetic gaseous and liquid e-fuels, without relying on hydrogen or critical raw materials,” said the project’s coordinator, Faria Huq, at Germany’s DLR. “These e-fuels can serve as starting material for synthetic aviation and transport fuels, while the renewable energy generated during electrochemical CO2 conversion can be used for different applications, for example, for backup power generation. Our target of achieving a system CAPEX of 400-600 €/kW will enable cost-competitive e-fuel production.”

A report by climate think tank Carbon Tracker Initiative (CTI) says that while “truly sustainable” alternative jet fuel will play a role in decarbonising aviation, it is likely to be smaller than currently believed and unlikely to provide a near-term solution. Even if all under-development and announced projects ran at capacity, they would only displace 5% of fossil jet fuel by 2030 and would not keep up with growth in jet fuel consumption. Offtake commitments, a key signal of future demand, are still minimal and cover less than 2% of potential jet fuel consumption in 2030, say the report’s authors. Longer-term obstacles include costs and price premiums and regulatory uncertainty facing offtakers; lack of long-term commitments and weak bankability facing producers; and feedstock availability, feedstock sustainability and opportunity costs.

European energy logistics company Exolum has announced a £4.5 million ($6m) investment in the UK’s first independent SAF blending facility at Redcliffe Bay in southwest England. Expected to be operational from 2026, the new facility is part of wider plans for a UK-wide network of SAF blending hubs. Exolum says it is planning a 2,000km pipeline network, creating a ‘SAF Superhighway’ that will provide producers and importers with market access to the jet fuel for 40% of flights leaving the UK’s airports, including those at Heathrow, Gatwick, Bristol, Exeter and Cardiff. The project includes several infrastructure upgrades to Exolum’s existing aviation fuel pipeline storage and pumping station at Redcliffe Bay.

A report, Out of the Fryer, by SAF market accelerator Future Energy Global and PA Consulting, provides analysis of alternative feedstocks for HEFA-based SAF production, and highlights the trade-offs and opportunities for airlines, SAF producers, energy players and investors. HEFA is the most commercially mature SAF pathway, with standalone production expected to reach 10 million tonnes globally by 2030, but used cooking oil, the dominant feedstock, is facing global supply constraints and so driving up prices and creating uncertainty for SAF producers. Four alternative feedstocks, widely available in the US, are identified in the report: primary oil crops like soy-bean and canola; oilseed cover crops; animal by-products; and distillers’ corn oil.

LanzaJet produces first next generation, ethanol-based SAF at flagship Freedom Pines refinery

15 November 2025

US-based renewable fuels pioneer LanzaJet has announced the first production of jet fuel from ethanol at its commercial-scale Freedom Pines Fuels facility in Soperton, Georgia. The company said it was progressing a new generation of post-HEFA product and broadening options for non-fossil-based aviation fuel. Its alcohol-to-jet (ATJ) technology offered not only a scalable option to decarbonise air transport using ethanol from waste and recycled carbon, it added, but also new opportunities for the agricultural sector to monetise both crops and waste as fuel feedstocks, while providing a new avenue for nations to strengthen their energy security. The Freedom Pines milestone coincided with two other project developments for LanzaJet, one in the UK where, backed by British Airways, it is progressing construction of an ethanol-to-SAF plant in Teesside, in northeast England, the other in Kazakhstan where it has partnered with the national oil and gas company, KMG, to develop a plant.  

European Commission announces Sustainable Transport Investment Plan to advance low-and-no-carbon fuels

15 November 2025

The European Commission has released details of its long-awaited Sustainable Transport Investment Plan (STIP) to help accelerate funding and production of renewable and low-carbon aviation and maritime fuels. Conceding that Europe faces “clear market failure” unless it can quickly attract investments in new fuel development, the Commission has announced initiatives including streamlined funding procedures, designed to collectively mobilise at least €2.9 billion ($3.4bn) to progress programmes by the end of 2027. By 2035, it added, 20 million tonnes of alternative fuels – 13.2 Mt of biofuels and 6.8 Mt of synthetic product, or e-fuels – will be needed to meet targets set under the ReFuelEU Aviation programme and FuelEU Maritime Regulations, requiring an estimated €100 billion ($116bn) in investments to drive production. A key focus of the package is to support production of e-fuels, a pathway considered critical to decarbonising air and sea transport, but with no European projects yet achieving final investment decision.

Singapore announces SAF procurement agency, while Cathay Pacific and Airbus form SAF investment partnership

31 October 2025

The Singapore government has announced a dedicated agency to centrally procure sustainable aviation fuel for use at its primary airport, Changi International, the largest aviation gateway in South East Asia, and one of the fastest growing. Established by the Civil Aviation Authority of Singapore (CAAS), the non-profit Singapore Sustainable Aviation Fuel Company (SAFCo) will use a special-purpose SAF Fund to buy the fuel from the proceeds of a new SAF levy, full details of which are yet to be announced. Initially, SAFCo will purchase sufficient supplies to achieve the 2026 national target of 1% SAF usage for departing flights. Elsewhere in Asia, Cathay Pacific Airways and aircraft manufacturer Airbus have announced a partnership to jointly invest up to HK$545 million ($70m) to expedite SAF production in Asia and globally.

XCF plans three new Australian SAF plants, while Wagner and FlyOro activate blending facility

31 October 2025

US-based renewable fuel producer XCF Global has signed an agreement with start-up company New Rise Australia to jointly develop at least three sustainable aviation fuel plants in that country. The pair have signed a ‘binding term sheet’ which grants the Australian business an exclusive 15-year licence to replicate the design, layout and configuration of XCF’s New Rise Reno facility in Nevada. The formation of New Rise Australia formalises an agreement in June between XCF and Continual Renewable Ventures, a Perth, Western Australia-based sustainable innovation investment platform, to develop SAF plants in Australia. Meanwhile, a collaboration between Wagner Sustainable Fuels, Boeing and Singapore-based energy technology provider FlyOro has activated Australia’s first dedicated SAF blending terminal.

UK government starts new consultation on SAF revenue certainty mechanism

27 October 2025

The UK government has opened another public consultation on the levy to fund the revenue certainty mechanism (RCM) it is setting up to help sustainable aviation fuel producers secure final investment decisions on their projects. The government’s preferred approach is to introduce a levy on suppliers of aviation fuel, and the latest Department for Transport (DfT) consultation sets out options and considerations regarding the levy’s detailed design. SAF plants at commercial scale can cost £600 million ($800m) to £2 billion ($2.6bn) to reach a profitable size, says DfT, and usually run at a loss during their early years of deployment. Investors have so far been risk averse towards first-of-a-kind production plants, with no reliable UK or global SAF market price for advanced SAF in place and projects competing for finance with other low carbon technologies.

African Development Bank and Japanese industrialist unite to explore SAF production in Africa

14 October 2025

The African Development Bank, a key enabler of economic projects across the region, has joined with Japanese engineering group JGC Corporation to explore ways to collaborate on producing and providing sustainable aviation fuel in Africa. The parties signed a letter of intent during the Ninth Tokyo International Conference on African Development (TICAD9), held in Yokohama, Japan. It creates a basis to jointly promote development, information and knowledge sharing, and consider co-funding SAF and other sustainable aviation initiatives. A survey released by the African Airlines Association has revealed low levels of access to SAF for African carriers and widespread concerns about the likely costs of the new fuels. But the survey also showed significant support by the airlines for cooperation on securing SAF and on green financing initiatives.

Cirium analysis challenges assumptions between aviation growth and environmental impact

9 October 2025

According to EmeraldSky analysis from Cirium, global passenger jet operations on July 18 generated a daily record 2.52 million tonnes of CO2, 0.1% above the previous record set on 2 August 2019. The milestone, says the aviation analytics consultancy, marks the sector’s complete recovery from the Covid pandemic collapse. However, it says, the path back reveals fundamental shifts in how the industry operates: airlines achieved a 7.4% improvement in fuel efficiency per available seat kilometre (ASK) compared to six years ago, while accommodating substantially more passengers. Cirium says that despite supply chain and engine issues, the analysis shows that even with older aircraft handling more operations than planned, airlines still achieved significant efficiency improvements through operational optimisation.

LanzaJet and KMG agree to progress SAF production project in Kazakhstan

8 October 2025

US-based sustainable fuels producer LanzaJet has signed an agreement with Kazakhstan’s national oil and gas company KazMunayGas (KMG) to advance the country’s first sustainable aviation fuel project and deploy LanzaJet’s alcohol-to-jet technology to the region. The partners recently completed a joint feasibility study and have now agreed to proceed to the Front-End Engineering and Design (FEED) development phase of the project, during which all technical and economic solutions for construction of the plant will be finalised. The next phase is set to get underway immediately and the project is expected to support anticipated SAF demand in the country that is likely to hit 70,000 tonnes annually by 2030. LanzaJet was recently awarded £10 million ($13m) from the UK’s Department for Transport (DfT) to accelerate development of its Project Speedbird commercial-scale ethanol-to-SAF biorefinery project in north-east England.

SkyNRG says e-SAF and carbon removals should not be competing strategies for aviation decarbonisation

6 October 2025

As pressure increases on the aviation sector to reduce its harmful emissions, debate is intensifying about the relative merits of capturing and storing atmospheric carbon or recycling it to produce e-SAF. But a new discussion paper released by SkyNRG, a leading global supplier and emerging producer of SAF, argues that both technologies should be used as complementary measures to decarbonise air transport rather than as competing options. The Amsterdam-based company says the high cost of developing e-SAF is driving some in the industry to consider extending the use of less-expensive fossil fuels while also investing in technologies which remove carbon from the atmosphere for permanent storage.

South Korea announces mandatory SAF blending for departing international flights from 2027

6 October 2025

South Korea has announced compulsory use of blended sustainable aviation fuel for international flights departing its airports from 2027. The blending mandate will start at 1% and rise to 10% by 2035. From 2028, international airlines will also need to use SAF-blended fuel for at least 90% of their annual refuelling at South Korean airports. The new policies were devised jointly by the Ministry of Land, Infrastructure and Transport (MOLIT) and the Ministry of Trade, Industry and Energy (MOTIE) as part of their Sustainable Aviation Fuel Blending Mandate Roadmap. Additionally, a SAF Alliance was established to unite representatives of the aviation and refining sectors with related agencies to expedite supply and use of the fuel. In a carrot-and-stick approach, the ministries foreshadowed rewards for airlines which use more than the mandated minimum blend of SAF, and for passengers making specific contributions towards the cost of the fuel but also warned of steep penalties for non-compliance.